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Applications

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Flexible design, rapidly configured to your requirements

Transmission cooling

Additive manufacturing delivers compact, high-efficiency transmission coolers with optimized fluid paths, reducing pressure loss and enhancing thermal performance in compact spaces.

 Oil coolers

Additive manufactured oil coolers offer custom designs with improved heat dissipation, ensuring reliable performance, reduced weight, and enhanced durability in demanding environments.

 Multi-domain liquid cooling

Additive manufacturing enables integrated multi-domain liquid cooling solutions, providing precise thermal management and compact designs across complex systems with diverse cooling needs.

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Multi-domain HX

Features

Experience unparalleled performance with Conflux heat exchangers. Our innovative approach redefine what’s possible in thermal management, offering four key advantages to elevate the performance of your most demanding systems.

 

 

Enhanced Heat Transfer

Optimized surface area and flow paths for high-efficiency heat transfer between liquids.

 Compact Design

Minimizes footprint, ideal for systems where space is constrained.

 Low Mixing Risk

Precision design minimizes the risk of cross-contamination between fluids.

 Corrosion Resistance

Suitable for handling corrosive or reactive liquids, ensuring long-term durability.

Configuration

 

 

Design for Serial Additive Manufacturing (DfSAM) allows for custom configurations that fulfill unique boundary conditions and meet any application’s performance requirements.

 

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Fluid Types

Common fluids used in gas-liquid applications include air, water, glycol-water mixtures, refrigerants, and brine solutions.

 # of Fluids

We support standard two-fluid designs and advanced, multi-fluid systems for complex thermal management and heat exchange solutions.

 Form Factor

Conformal heat exchangers adapt to any platform space, using additive manufacturing to create custom shapes that optimize fit and performance.
Materials

We work with diverse materials, including aluminum, stainless steel alloys, and nickel-copper alloys, recommending the ideal material for differing thermal applications to ensure optimal performance and durability.

 Build Dimension

Build capacity of up to 400mm x 300mm x 300mm onsite. For larger formats, contact us.

 Component Fittings

Incorporate ports, ducts, and fittings for monolithic builds requiring less tooling and maintenance

Working With Conflux

Partner with Conflux for a streamlined approach to advanced heat exchange solutions. Our process is designed to guide you from concept to optimised, high-performance outcomes.
Contact our Team
1.
Feasibility

We begin by evaluating whether an additive manufacturing heat exchanger (AM HX) will meet your thermal performance needs. Through a rough design and preliminary simulation, we provide insights into the potential success of integrating the heat exchanger into your platform, helping you make an informed decision before committing to full-scale development.

 2.
Proof of Concepts

We create a working design backed by detailed simulations and deliver a physical part. We also offer recommendations for testing the prototype to ensure it meets your operational needs. If required, we adjust the quantity of parts to suit the needs of your project.

 3.
Optimisation & Verification

We work closely with you to refine the heat exchanger design, focusing on how it will seamlessly integrate with your platform. This iterative process includes performance optimisation and operational testing to ensure the part functions as intended in real-world conditions. The goal is to achieve final design approval through collaborative, hands-on development.

 4.
Qualification

We ensure your heat exchanger meets industry qualification standards, including those related to our additive manufacturing processes. This phase focuses on producing a functional part and verifying the manufacturing process, with all requirements typically driven by your specific industry standards, ensuring readiness for production.