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Automotive Thermal Applications

Enhance efficiency and exceed heat exchange performance within accelerated timelines.

Motorsport

Precision thermal management is critical for extracting maximum performance. Advanced cooling strategies optimize engine temperatures, while dynamic thermal control systems maintain engine performance at optimal levels, ensuring vehicles remain competitive in high-stakes racing environments.

 Electric and Hydrogen Vehicles

Robust thermal management is key to unlocking efficiency and safety. Intelligent thermal control systems maintain battery temperatures within optimal ranges and ensure fuel cell performance, delivering reliable energy output while enhancing vehicle longevity in diverse driving conditions.

 High Performance Automotive

Effective thermal control is indispensable for maximizing power output and vehicle dynamics. Advanced cooling solutions manage engine and transmission temperatures, while precise thermal regulation of exhaust systems enhances performance, enabling vehicles to achieve peak handling and speed on both track and road.

Automotive Heat Exchangers
image of an Intercooler / Charge Air Cooler Heat Exchanger

Intercooler / Charge Air Cooler

Gas-liquid heat exchangers Square Cartridge

Cartridge Heat Exchanger

Liquid-liquid heat exchangers Cylindrical Cartridge

Cartridge Heat Exchanger

Liquid-liquid heat exchangers

Explore high-performance heat exchangers like intercoolers, radiators, EGR coolers, and oil coolers, engineered for optimal automotive thermal management efficiency. Designed for high-performance vehicles, including sports cars, motorsport applications, and luxury automotive brands, these solutions deliver superior cooling performance, reduced emissions, and enhanced durability. Ideal for turbocharged engines, electric vehicles (EVs), and hybrid powertrains, our advanced heat exchanger technology ensures peak performance under extreme conditions, meeting the demanding needs of the automotive and motorsport industries.

Additive Manufacturing Heat Exchanger Features

Experience unparalleled performance with Conflux heat exchangers. Our innovative approach redefine what’s possible in thermal management, offering four key advantages to elevate the performance of your most demanding systems.

 

 

Rapid Heat Dissipation

Maintains performance under high-speed, high-load conditions.

 Compact & Lightweight

Supports aerodynamic vehicle design and efficiency.

 High Pressure Tolerance

Handles extreme conditions typical in performance engines.

 Scalable Solutions

Adaptable to different racing and automotive system requirements.

Designing an additive manufactured water charge air cooler for high performance vehicles

Download case study

Resources for automotive
November 22, 2022
Boosting Performance in Electric Vehicles through Additive Manufacturing
 Square Cartridge September 11, 2022
Compact cartridge 3D printed heat exchanger
 January 30, 2023
What are the advantages of a Conflux cartridge heat exchanger in automotive applications?

Working With Conflux

Partner with Conflux for a streamlined approach to advanced heat exchange solutions. Our process is designed to guide you from concept to optimised, high-performance outcomes.
Contact our Team
1.
Feasibility

We begin by evaluating whether an additive manufacturing heat exchanger (AM HX) will meet your thermal performance needs. Through a rough design and preliminary simulation, we provide insights into the potential success of integrating the heat exchanger into your platform, helping you make an informed decision before committing to full-scale development.

 2.
Proof of Concepts

We create a working design backed by detailed simulations and deliver a physical part. We also offer recommendations for testing the prototype to ensure it meets your operational needs. If required, we adjust the quantity of parts to suit the needs of your project.

 3.
Optimisation & Verification

We work closely with you to refine the heat exchanger design, focusing on how it will seamlessly integrate with your platform. This iterative process includes performance optimisation and operational testing to ensure the part functions as intended in real-world conditions. The goal is to achieve final design approval through collaborative, hands-on development.

 4.
Qualification

We ensure your heat exchanger meets industry qualification standards, including those related to our additive manufacturing processes. This phase focuses on producing a functional part and verifying the manufacturing process, with all requirements typically driven by your specific industry standards, ensuring readiness for production.

Let's discuss your automotive thermal challenges.

At Conflux, we're on a mission to revolutionize the heat exchange industry by developing innovative solutions that address real-world challenges, such as improving thermal efficiency in turbocharged engines, enhancing battery cooling for electric vehicles, and meeting stringent emissions regulations in the automotive industry. Schedule a meeting with us to explore how our advanced technology can optimize your systems, reduce costs, and give you a competitive edge in the market.

Meet with us